Intelligent Condition Monitoring of Industrial Plants: An Overview of Methodologies and Uncertainty Management Strategies
- URL: http://arxiv.org/abs/2401.10266v3
- Date: Fri, 22 Aug 2025 18:41:20 GMT
- Title: Intelligent Condition Monitoring of Industrial Plants: An Overview of Methodologies and Uncertainty Management Strategies
- Authors: Maryam Ahang, Todd Charter, Mostafa Abbasi, Maziyar Khadivi, Oluwaseyi Ogunfowora, Homayoun Najjaran,
- Abstract summary: Condition monitoring is essential for ensuring the safety, reliability, and efficiency of modern industrial systems.<n>With the increasing complexity of industrial processes, artificial intelligence (AI) has emerged as a powerful tool for fault detection and diagnosis.<n>State-of-the-art machine learning (ML) and deep learning (DL) algorithms are reviewed, highlighting their strengths, limitations, and applicability to industrial fault detection and diagnosis.
- Score: 4.270144986042909
- License: http://creativecommons.org/licenses/by-nc-nd/4.0/
- Abstract: Condition monitoring is essential for ensuring the safety, reliability, and efficiency of modern industrial systems. With the increasing complexity of industrial processes, artificial intelligence (AI) has emerged as a powerful tool for fault detection and diagnosis, attracting growing interest from both academia and industry. This paper provides a comprehensive overview of intelligent condition monitoring methods, with a particular emphasis on chemical plants and the widely used Tennessee Eastman Process (TEP) benchmark. State-of-the-art machine learning (ML) and deep learning (DL) algorithms are reviewed, highlighting their strengths, limitations, and applicability to industrial fault detection and diagnosis. Special attention is given to key challenges, including imbalanced and unlabeled data, and to strategies by which models can address these issues. Furthermore, comparative analyses of algorithm performance are presented to guide method selection in practical scenarios. This survey is intended to benefit both newcomers and experienced researchers by consolidating fundamental concepts, summarizing recent advances, and outlining open challenges and promising directions for intelligent condition monitoring in industrial plants.
Related papers
- Industrial Survey on Robustness Testing In Cyber Physical Systems [0.0]
This paper presents findings from an industrial survey conducted in Wallonia, covering a wide range of sectors.<n>It investigates robustness from how it is understood and applied in relationship with requirements engineering.<n>It identifies key challenges and gaps between industry practices and state-of-the-art methodologies.
arXiv Detail & Related papers (2026-03-04T20:30:39Z) - Multi-Agent Collaborative Intrusion Detection for Low-Altitude Economy IoT: An LLM-Enhanced Agentic AI Framework [60.72591149679355]
The rapid expansion of low-altitude economy Internet of Things (LAE-IoT) networks has created unprecedented security challenges.<n>Traditional intrusion detection systems fail to tackle the unique characteristics of aerial IoT environments.<n>We introduce a large language model (LLM)-enabled agentic AI framework for enhancing intrusion detection in LAE-IoT networks.
arXiv Detail & Related papers (2026-01-25T12:47:25Z) - Opportunities in AI/ML for the Rubin LSST Dark Energy Science Collaboration [63.61423859450929]
This white paper surveys the current landscape of AI/ML across DESC's primary cosmological probes and cross-cutting analyses.<n>We identify key methodological research priorities, including Bayesian inference at scale, physics-informed methods, validation frameworks, and active learning for discovery.
arXiv Detail & Related papers (2026-01-20T18:46:42Z) - Empowering Real-World: A Survey on the Technology, Practice, and Evaluation of LLM-driven Industry Agents [63.03252293761656]
This paper systematically reviews the technologies, applications, and evaluation methods of industry agents based on large language models (LLMs)<n>We examine the three key technological pillars that support the advancement of agent capabilities: Memory, Planning, and Tool Use.<n>We provide an overview of the application of industry agents in real-world domains such as digital engineering, scientific discovery, embodied intelligence, collaborative business execution, and complex system simulation.
arXiv Detail & Related papers (2025-10-20T12:46:55Z) - A Comparative Study of Rule-Based and Data-Driven Approaches in Industrial Monitoring [2.320417845168326]
Rule-based systems offer high interpretability, deterministic behavior, and ease of implementation in stable environments.<n>Data-driven systems excel in detecting hidden anomalies, enabling predictive maintenance and dynamic adaptation to new conditions.<n>The paper suggests hybrid solutions, combining the transparency of rule-based logic with the analytical power of machine learning.
arXiv Detail & Related papers (2025-09-19T10:31:59Z) - MID-INFRARED (MIR) OCT-based inspection in industry [32.33406552316584]
This paper aims to evaluate mid-infrared (MIR) Optical Coherence Tomography ( OCT) systems as a tool to penetrate different materials and detect sub-surface irregularities.
arXiv Detail & Related papers (2025-07-01T11:25:42Z) - Edge-Cloud Collaborative Computing on Distributed Intelligence and Model Optimization: A Survey [58.50944604905037]
Edge-cloud collaborative computing (ECCC) has emerged as a pivotal paradigm for addressing the computational demands of modern intelligent applications.<n>Recent advancements in AI, particularly deep learning and large language models (LLMs), have dramatically enhanced the capabilities of these distributed systems.<n>This survey provides a structured tutorial on fundamental architectures, enabling technologies, and emerging applications.
arXiv Detail & Related papers (2025-05-03T13:55:38Z) - Computational Safety for Generative AI: A Signal Processing Perspective [65.268245109828]
computational safety is a mathematical framework that enables the quantitative assessment, formulation, and study of safety challenges in GenAI.
We show how sensitivity analysis and loss landscape analysis can be used to detect malicious prompts with jailbreak attempts.
We discuss key open research challenges, opportunities, and the essential role of signal processing in computational AI safety.
arXiv Detail & Related papers (2025-02-18T02:26:50Z) - Survey on AI-Generated Media Detection: From Non-MLLM to MLLM [51.91311158085973]
Methods for detecting AI-generated media have evolved rapidly.
General-purpose detectors based on MLLMs integrate authenticity verification, explainability, and localization capabilities.
Ethical and security considerations have emerged as critical global concerns.
arXiv Detail & Related papers (2025-02-07T12:18:20Z) - Anomaly Detection for Industrial Applications, Its Challenges, Solutions, and Future Directions: A Review [4.139740414165092]
Anomaly detection from images captured using camera sensors is one of the mainstream applications at the industrial level.
Traditional anomaly detection workflow is based on a manual inspection by human operators.
Recent vision-based approaches can automatically extract, process, and interpret features using computer vision.
arXiv Detail & Related papers (2025-01-20T07:24:39Z) - Informatics & dairy industry coalition: AI trends and present challenges [5.014059576916173]
This work comprehensively describes industrial challenges where AI can be exploited, focusing on the dairy industry.
The conclusions presented can help researchers apply novel approaches for cattle monitoring and farmers by proposing advanced technological solutions to their needs.
arXiv Detail & Related papers (2024-06-18T16:39:21Z) - A Comprehensive Library for Benchmarking Multi-class Visual Anomaly Detection [52.228708947607636]
This paper introduces a comprehensive visual anomaly detection benchmark, ADer, which is a modular framework for new methods.
The benchmark includes multiple datasets from industrial and medical domains, implementing fifteen state-of-the-art methods and nine comprehensive metrics.
We objectively reveal the strengths and weaknesses of different methods and provide insights into the challenges and future directions of multi-class visual anomaly detection.
arXiv Detail & Related papers (2024-06-05T13:40:07Z) - Bridging the Gap: A Study of AI-based Vulnerability Management between Industry and Academia [4.4037442949276455]
Recent research advances in Artificial Intelligence (AI) have yielded promising results for automated software vulnerability management.
The industry remains very cautious and selective about integrating AI-based techniques into their security vulnerability management workflow.
We propose a set of future directions to help better understand industry expectations, improve the practical usability of AI-based security vulnerability research, and drive a synergistic relationship between industry and academia.
arXiv Detail & Related papers (2024-05-03T19:00:50Z) - Hybrid Unsupervised Learning Strategy for Monitoring Industrial Batch Processes [0.0]
This paper presents a hybrid unsupervised learning strategy (HULS) for monitoring complex industrial processes.
To evaluate the performance of the HULS concept, comparative experiments are performed based on a laboratory batch.
arXiv Detail & Related papers (2024-03-19T09:33:07Z) - A Review of Physics-Informed Machine Learning Methods with Applications
to Condition Monitoring and Anomaly Detection [1.124958340749622]
PIML is the incorporation of known physical laws and constraints into machine learning algorithms.
This study presents a comprehensive overview of PIML techniques in the context of condition monitoring.
arXiv Detail & Related papers (2024-01-22T11:29:44Z) - Progressing from Anomaly Detection to Automated Log Labeling and
Pioneering Root Cause Analysis [53.24804865821692]
This study introduces a taxonomy for log anomalies and explores automated data labeling to mitigate labeling challenges.
The study envisions a future where root cause analysis follows anomaly detection, unraveling the underlying triggers of anomalies.
arXiv Detail & Related papers (2023-12-22T15:04:20Z) - AI-Based Energy Transportation Safety: Pipeline Radial Threat Estimation
Using Intelligent Sensing System [52.93806509364342]
This paper proposes a radial threat estimation method for energy pipelines based on distributed optical fiber sensing technology.
We introduce a continuous multi-view and multi-domain feature fusion methodology to extract comprehensive signal features.
We incorporate the concept of transfer learning through a pre-trained model, enhancing both recognition accuracy and training efficiency.
arXiv Detail & Related papers (2023-12-18T12:37:35Z) - A Discrepancy Aware Framework for Robust Anomaly Detection [51.710249807397695]
We present a Discrepancy Aware Framework (DAF), which demonstrates robust performance consistently with simple and cheap strategies.
Our method leverages an appearance-agnostic cue to guide the decoder in identifying defects, thereby alleviating its reliance on synthetic appearance.
Under the simple synthesis strategies, it outperforms existing methods by a large margin. Furthermore, it also achieves the state-of-the-art localization performance.
arXiv Detail & Related papers (2023-10-11T15:21:40Z) - Anomaly Detection in Industrial Machinery using IoT Devices and Machine
Learning: a Systematic Mapping [0.0]
Internet of Things (IoT) has enabled the collection of large volumes of data from industrial machinery.
However, the volume and complexity of data generated by the Internet of Things ecosystems make it difficult for humans to detect anomalies manually.
Machine learning (ML) algorithms can automate anomaly detection in industrial machinery by analyzing generated data.
arXiv Detail & Related papers (2023-07-28T20:58:00Z) - A Survey on Unsupervised Anomaly Detection Algorithms for Industrial
Images [2.4976719861186845]
In line with the development of Industry 4.0, surface defect detection/anomaly detection becomes a topical subject in the industry field.
Unsupervised learning has great potential in tackling the above disadvantages for visual industrial anomaly detection.
arXiv Detail & Related papers (2022-04-24T01:38:18Z) - Unsupervised deep learning techniques for powdery mildew recognition
based on multispectral imaging [63.62764375279861]
This paper presents a deep learning approach to automatically recognize powdery mildew on cucumber leaves.
We focus on unsupervised deep learning techniques applied to multispectral imaging data.
We propose the use of autoencoder architectures to investigate two strategies for disease detection.
arXiv Detail & Related papers (2021-12-20T13:29:13Z) - Technical Language Supervision for Intelligent Fault Diagnosis in
Process Industry [1.8574771508622119]
In the process industry, condition monitoring systems with automated fault diagnosis methods assisthuman experts and thereby improve maintenance efficiency, process sustainability, and workplace safety.
A major challenge in intelligent fault diagnosis (IFD) is to develop realistic datasets withaccurate labels needed to train and validate models.
domain-specific knowledge about fault characteristics and severitiesexists as technical language annotations in industrial datasets.
This creates a timely opportunity to developtechnical language supervision(TLS) solutions for IFD systems grounded in industrial data.
arXiv Detail & Related papers (2021-12-11T18:59:40Z) - Inspect, Understand, Overcome: A Survey of Practical Methods for AI
Safety [54.478842696269304]
The use of deep neural networks (DNNs) in safety-critical applications is challenging due to numerous model-inherent shortcomings.
In recent years, a zoo of state-of-the-art techniques aiming to address these safety concerns has emerged.
Our paper addresses both machine learning experts and safety engineers.
arXiv Detail & Related papers (2021-04-29T09:54:54Z) - Anomaly Detection Based on Selection and Weighting in Latent Space [73.01328671569759]
We propose a novel selection-and-weighting-based anomaly detection framework called SWAD.
Experiments on both benchmark and real-world datasets have shown the effectiveness and superiority of SWAD.
arXiv Detail & Related papers (2021-03-08T10:56:38Z) - Smart Anomaly Detection in Sensor Systems: A Multi-Perspective Review [0.0]
Anomaly detection is concerned with identifying data patterns that deviate remarkably from the expected behaviour.
This is an important research problem, due to its broad set of application domains, from data analysis to e-health, cybersecurity, predictive maintenance, fault prevention, and industrial automation.
We review state-of-the-art methods that may be employed to detect anomalies in the specific area of sensor systems.
arXiv Detail & Related papers (2020-10-27T09:56:16Z)
This list is automatically generated from the titles and abstracts of the papers in this site.
This site does not guarantee the quality of this site (including all information) and is not responsible for any consequences.