Deep Learning-Based Control Optimization for Glass Bottle Forming
- URL: http://arxiv.org/abs/2510.18412v1
- Date: Tue, 21 Oct 2025 08:42:35 GMT
- Title: Deep Learning-Based Control Optimization for Glass Bottle Forming
- Authors: Mattia Pujatti, Andrea Di Luca, Nicola Peghini, Federico Monegaglia, Marco Cristoforetti,
- Abstract summary: This study presents a deep learning-based control algorithm designed to optimize the forming process in real production environments.<n>Using real operational data from active manufacturing plants, our neural network predicts the effects of parameter changes based on the current production setup.
- Score: 0.7340017786387767
- License: http://creativecommons.org/licenses/by-nc-nd/4.0/
- Abstract: In glass bottle manufacturing, precise control of forming machines is critical for ensuring quality and minimizing defects. This study presents a deep learning-based control algorithm designed to optimize the forming process in real production environments. Using real operational data from active manufacturing plants, our neural network predicts the effects of parameter changes based on the current production setup. Through a specifically designed inversion mechanism, the algorithm identifies the optimal machine settings required to achieve the desired glass gob characteristics. Experimental results on historical datasets from multiple production lines show that the proposed method yields promising outcomes, suggesting potential for enhanced process stability, reduced waste, and improved product consistency. These results highlight the potential of deep learning to process control in glass manufacturing.
Related papers
- A Multi-objective Optimization Approach for Feature Selection in Gentelligent Systems [62.08647860272078]
This paper uses the term "Gentelligent system" to refer to systems that incorporate inherent component information and automated mechanisms.<n>By implementing reliable fault detection methods, manufacturers can achieve several benefits, including improved product quality, increased yield, and reduced production costs.
arXiv Detail & Related papers (2025-11-20T23:50:55Z) - Towards Sustainable Precision: Machine Learning for Laser Micromachining Optimization [1.164023022689777]
This paper introduces a machine learning framework designed to enhance the quality assessment of ultra-short laser micromachining techniques.<n>To facilitate real-time laser processing monitoring, our solution aims to optimize the computational requirements of the machine learning model.
arXiv Detail & Related papers (2025-11-18T09:51:17Z) - Sample-Efficient Bayesian Transfer Learning for Online Machine Parameter Optimization [5.467297536043163]
This work introduces a method to optimize the machine parameters in the system itself using a Bayesian optimization algorithm.<n>By leveraging existing machine data, we use a transfer learning approach in order to identify an optimum with minimal iterations.<n>We validate our approach on a laser machine for cutting sheet metal in the real world.
arXiv Detail & Related papers (2025-03-20T08:08:17Z) - Sparse Attention-driven Quality Prediction for Production Process Optimization in Digital Twins [53.70191138561039]
We propose to deploy a digital twin of the production line by encoding its operational logic in a data-driven approach.
We adopt a quality prediction model for production process based on self-attention-enabled temporal convolutional neural networks.
Our operation experiments on a specific tobacco shredding line demonstrate that the proposed digital twin-based production process optimization method fosters seamless integration between virtual and real production lines.
arXiv Detail & Related papers (2024-05-20T09:28:23Z) - Reinforcement Learning of Display Transfer Robots in Glass Flow Control
Systems: A Physical Simulation-Based Approach [6.229216953398305]
A flow control system is a critical concept for increasing the production capacity of manufacturing systems.
To solve the scheduling optimization problem related to the flow control, existing methods depend on a design by domain human experts.
We propose a method to implement a physical simulation environment and devise a feasible flow control system design using a transfer robot in display manufacturing.
arXiv Detail & Related papers (2023-10-12T02:10:29Z) - MFRL-BI: Design of a Model-free Reinforcement Learning Process Control
Scheme by Using Bayesian Inference [5.375049126954924]
Design of process control scheme is critical for quality assurance to reduce variations in manufacturing systems.
We propose a model-free reinforcement learning (MFRL) approach to conduct experiments and optimize control simultaneously according to real-time data.
arXiv Detail & Related papers (2023-09-17T08:18:55Z) - An Adversarial Active Sampling-based Data Augmentation Framework for
Manufacturable Chip Design [55.62660894625669]
Lithography modeling is a crucial problem in chip design to ensure a chip design mask is manufacturable.
Recent developments in machine learning have provided alternative solutions in replacing the time-consuming lithography simulations with deep neural networks.
We propose a litho-aware data augmentation framework to resolve the dilemma of limited data and improve the machine learning model performance.
arXiv Detail & Related papers (2022-10-27T20:53:39Z) - Large Scale Mask Optimization Via Convolutional Fourier Neural Operator
and Litho-Guided Self Training [54.16367467777526]
We present a Convolutional Neural Operator (CFCF) that can efficiently learn mask tasks.
For the first time, our machine learning-based framework outperforms state-of-the-art numerical mask dataset.
arXiv Detail & Related papers (2022-07-08T16:39:31Z) - Constrained multi-objective optimization of process design parameters in
settings with scarce data: an application to adhesive bonding [48.7576911714538]
Finding the optimal process parameters for an adhesive bonding process is challenging.
Traditional evolutionary approaches (such as genetic algorithms) are then ill-suited to solve the problem.
In this research, we successfully applied specific machine learning techniques to emulate the objective and constraint functions.
arXiv Detail & Related papers (2021-12-16T10:14:39Z) - An IIoT machine model for achieving consistency in product quality in
manufacturing plants [0.5574339026647824]
We present an Industrial Internet of Things (IIoT) machine model which enables effective monitoring and control of plant machinery.
We show that the proposed algorithms can be used to predict product quality with a high degree of accuracy, thereby enabling effective production monitoring and control.
arXiv Detail & Related papers (2021-09-27T11:42:17Z) - Modeling and Optimizing Laser-Induced Graphene [59.8912133964006]
We provide datasets that describe the optimization of the production of laser-induced graphene.
We pose three challenges based on the datasets we provide.
We present illustrative results, along with the code used to generate them, as a starting point for interested users.
arXiv Detail & Related papers (2021-07-29T18:08:24Z) - Predictive modeling approaches in laser-based material processing [59.04160452043105]
This study aims to automate and forecast the effect of laser processing on material structures.
The focus is centred on the performance of representative statistical and machine learning algorithms.
Results can set the basis for a systematic methodology towards reducing material design, testing and production cost.
arXiv Detail & Related papers (2020-06-13T17:28:52Z)
This list is automatically generated from the titles and abstracts of the papers in this site.
This site does not guarantee the quality of this site (including all information) and is not responsible for any consequences.